Gasoline Vapor Recovery (Stages I and II)

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Descriptions of Stage I and Stage II

The federal Clean Air Act includes several program requirements for areas not meeting the national ambient air quality standards. The Act requires each state to develop and implement a State Implementation Plan (SIP). The SIPs include descriptions of control strategies, or measures to deal with pollution. Stage I and Stage II are two strategies helping Texas achieve its goals for air quality.

Stage I vapor recovery is a control strategy to capture gasoline vapors that are released when gasoline is delivered to a storage tank. The vapors are returned to the tank truck as the storage tank is being filled with fuel, rather than released to the ambient air.

Stage II is the control strategy that captures gasoline vapors when a vehicle is being fueled at the pump. The vapors are returned through the pump hose to the petroleum storage tank instead of being released into the air. On some vehicles, Stage II vapor-recovery systems help capture up to 95 percent of harmful gasoline vapors that may otherwise be released to the atmosphere.

April 1, 2007, Deadline for Compatible ORVR Equipment

IMPORTANT INFORMATION

Facilities that have Stage II vapor recovery systems which were installed before April 1, 2005 must have their equipment upgraded to an ORVR compatible system as required by Rule 115.249(c)(2). 

Failure to comply with this rule may result in a Notice of Violation.  Failure to correct the violation within 30 days will result in a Notice of Enforcement. This type of violation could include penalties up to $10,000 per day.

Stage I Requirements

Stage I is required in covered attainment counties by the Texas Administrative Code: 30 TAC 115.10(9) at facilities dispensing more than 125,000 gallons of gasoline a month.

Facilities dispensing more than 25,000 gallons of gasoline a month and located in either the Austin Early Action Compact Area (Bastrop, Caldwell, Hays, Travis, and Williamson Counties) or the San Antonio San Antonio Early Action Compact Area (Bexar, Comal, Guadalupe, and Wilson Counties) were required to have Stage I equipment installed no later than December 31, 2005.

Facilities dispensing more than 10,000 gallons of gasoline per month and located in Ellis, Johnson, Kaufman, Parker, or Rockwall County must have Stage I equipment installed no later than June 15, 2007.

Stage II Requirements

Gasoline-dispensing facilities located in the 16 counties in these ozone nonattainment areas—

Houston-Galveston Area: Brazoria, Chambers, Fort Bend, Galveston, Harris, Liberty, Montgomery, and Waller counties;
Beaumont–Port Arthur Area: Hardin, Jefferson, and Orange counties;
El Paso Area: El Paso County;
Dallas–Fort Worth Area: Collin, Dallas, Denton, and Tarrant counties

—must be equipped with Stage I and Stage II vapor-recovery equipment to control emissions of volatile organic compounds. These facilities must comply with annual testing procedures, proper operation and maintenance and other training requirements.

Current Stage I and Stage II rules.

All new installations of Stage II equipment after April 1, 2005, must be Onboard Refueling and Vapor Recovery compatible [see RULE §115.240 (a) (3)]. All existing Stage II installations must be ORVR compatible by April 1, 2007.

Swivel adapters must have been installed by July 1, 2004. See TCEQ's Bulletin to Owners and Operators of Gasoline Dispensing Facilities for a list of approved adapters.

Training: Gas Station Stage II Vapor Recovery Representatives

Stage II Tester Documents

Stage I and II Texas Tested Equipment Approvals

Stage II Exemptions

Some facilities may be exempt from the rules if they meet specific criteria as specified in rules.

Vapor Recovery Test Procedures Handbook: Corrections and Clarifications

Procedures for Vapor-Recovery Testing

Proper procedures for vapor-recovery testing can be found in the Vapor Recovery Test Procedures Handbook (see also the preceding links for corrections and clarifications). All tests, to be considered valid, must be conducted either by a TCEQ listed tester or in the presence of a TCEQ inspector. The following forms should be used for test notification and reporting:

  • TCEQ 10501—Stage II Vapor Recovery Pre-Test Notification Form
  • TCEQ 10502—Vapor Recovery Test Result Cover Sheet
  • TCEQ 10503 (TXP-101)—Vapor Space Manifolding Test Report and Facility Layout Form
  • TCEQ 10504—Pressure Decay Test Data
  • TCEQ 10505 (TXP-102)—Pressure Gauge Calibration Form
  • TCEQ 10506 (TXP-103-1)—Dynamic Back-Pressure Data: Nozzle Method
  • TCEQ 10507 (TXP-103-2)—Dynamic Back-Pressure Data: Vapor Piping Method
  • TCEQ 10508 (TXP-104)—Gasoline Flow Rate Performance Data
  • TCEQ 10509 (TXP-105)—Liquid Removal Device Performance Data
  • TCEQ 10510 (TXP-106-1)—Vapor to Liquid Ratio Data (Also used to report A/L data from CARB TP-201.5)
  • TCEQ 10511 (TXP-106-2)—Air to Liquid Ratio Data for Hasstech Testing Equipment
  • TCEQ 10512 (TXP-107)—Determination of Healy Booted Nozzle Operation
  • Stage II Vapor Recovery A/L Test (TXP-106) Reference Tables


Fugitive Emissions and Motor Vehicle Refueling Observation Study

TCEQ staff conducted a study using an infrared camera to observe emissions from a variety of potential sources at a gasoline dispensing facility.